Construction Precautions for Foam Glass Boards
Publish:2024-12-06 Click:54

Construction Precautions for Foam Glass Boards

1. The teams conducting on-site construction and the personnel involved must hold valid certifications, undergo training before starting work, and maintain strict production awareness to ensure quality.

2. Foam glass board external wall insulation construction must take fire precautions to eliminate hazards at the earliest stage.

3. The material management responsible person must strictly control all types of external wall insulation materials entering the site.

4. The team responsible for the on-site construction of foam glass boards must formulate a detailed construction process plan and technical requirements. At least one week before the construction of external wall insulation, the technical head of the construction team must thoroughly train the on-site workers in both ** construction techniques and provide the client with a detailed technical disclosure plan, ensuring workers understand the technical requirements and strictly follow regulations during construction.

5. During construction of thin plaster external wall insulation for foam glass boards, the Beijing External Wall Insulation Engineering Association recommends proceeding after the base wall has been verified and accepted by the Quality Supervision Bureau.

6. During construction, the seams of the external wall insulation system must be properly sealed. Corners and other areas should receive special treatment to prevent deformation.

7. Pay attention to the impact of weather during construction; work is generally permitted only under low humidity conditions. If humidity is excessive, a primer must be applied to the base surface.


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Establishing Guidelines for Foam Glass Insulation Boards and Methods for Foam Glass Material Insulation
Establishing Guidelines for Foam Glass Insulation Boards and Methods for Foam Glass Material Insulation
Recently, some authoritative experts in China have proposed establishing guidelines for foam glass insulation boards, primarily because, in some regions, there has been chaos in the market for foam glass insulation boards. Experts analyze that some building fires are not only related to exterior insulation materials but also intricately linked to construction management, material management, safety management, and construction procedures.Previously, relevant departments had made decisions regarding new fireproof foam glass insulation boards. However, many manufacturers of foam glass insulation boards were affected, facing obstacles in their sales. Due to the lack of unified standards for some new types of external insulation materials, companies created their own enterprise standards, but the time for standard filing is generally prolonged, which can hinder production.Foam glass is used as wall insulation material, replacing red bricks, reducing wall thickness, and saving energy, which indirectly expands the usable area while decreasing the self-weight of the building. When installed, regular cement mortar or polymer cement mortar is used for adhesion, providing strong bonding. If used as an external wall coating, simply apply a layer of cement mortar over the foam glass layer for leveling. If using colored foam glass, it can be cut into specific shapes, directly bonded with polymer cement mortar.Foam glass insulation bricks can be adhered to walls or ceilings using adhesives, leveled, and then painted with decorative coatings. Wood wool boards can also serve as insulation layers. Wood wool boards act as sound-absorbing materials and are often seen on theater and cinema walls. However, this material is relatively expensive and is suitable when rooms require both insulation and sound absorption. Alternatively, battens can be installed on the wall, filled with insulation materials such as mineral wool, and then covered with gypsum boards. This method requires tight coverage to prevent dust leakage.
Manufacturing Process of Foam Glass
Manufacturing Process of Foam Glass
Manufacturing Process of Foam Glass.The manufacturing process of foam glass mainly includes three parts: 1. Preparation of foam glass mixture;2. Molding of the powder body; 3. Preheating, sintering, foaming, stabilizing bubbles, and annealing. ★ PreheatingThe purpose of preheating is to remove any chemically bonded water, adsorbed water, and free water present in the mixture; as the powder body has poor thermal conductivity, directly heating sintering at high temperatures can cause surface carbon to oxidize, leading to uneven foaming. Therefore, a temperature within the range of 350-400 degrees is typically selected for preheating to eliminate various moisture in the body. The preheat temperature used in this experiment is 400 degrees. ★ Sintering and FoamingThe preheated body is quickly heated to the predetermined sintering temperature and held for a certain time. By rapidly increasing the temperature, the foaming agent decomposes, and the gas produced by the foaming agent gets trapped in the softened body without escaping, resulting in a significant amount of gas phase. The heating rate during the sintering process is generally selected at 8-10 degrees/min. ★ AnnealingAfter foaming, the samples are rapidly cooled to the desired annealing temperature at a fast cooling rate, generally 15-20 degrees/min. Rapid cooling fixes the generated porosity structure within the material to form a porous structure. As the samples experience stress during rapid cooling, it is necessary to hold the samples at temperature for a period to eliminate stress; after annealing, the furnace power is turned off and the samples are allowed to cool to room temperature naturally.
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